Fast Thinking MagazineThe Thinktank
Fast Thinking: Australia's leading Innovation portal | Login | Newsfeed
Prodex 2010 Masterclass Series
ARTICLE

Harvest Fare

Fields of Interest: 

Fran Molloy looks at the little picture on energy – harvesting micro amounts – that could change the world.

The energy flow through our urban society is an incredibly wasteful process, with nearly everything that mankind generates energy for becoming a waste product within half a century.

In just two centuries, humans have guzzled their way through millions of years of the planet's stored energy in fossil fuels - and the flood of oil that greeted early drillers is starting to trickle out.

Researchers around the world are now tackling the problems of our energy-hungry species from both the supply and demand ends, with alternative sources and more efficient uses of energy both urgently needed. And we are turning away from the profligate approach to energy we had when we were energy rich, towards a miserly scratching-out of our dwindling resources.

Since humans recognised that wind and water and the sun were generating energy, we have been trying to harvest it, through such things as windmills and waterwheels - but these were never sufficient to satisfy the needs of a greedy, growing, industrial world.

But the information revolution has introduced miniaturisation, and from solar-powered calculators to motion-powered wristwatches, we have been capturing tiny amounts of energy for our gadgets for decades.

Now, it seems that our scavenging ways may allow us to squeeze every last drop of the highend energy we produce by powering sensor networks to control its use.

THE NANOTECH FUTURE

Professor Terry Turney heads the Green Chemistry Centre at Monash University and also holds leadership positions in several nanotechnology companies. He previously worked as a material research scientist with the CSIRO and was head of the Nanotechnology Centre.

Turney says that some of the most significant advances in nanotechnology will require energy harvesting.

"The main economic advantage of nanotechnology (which is really just any technology that miniaturised), is that it can give us a big cost advantage." He cites sensors, which in earlier times might have cost a thousand dollars, now costing a few cents - and eventually costing fractions of a cent.

"When sensors are that cheap, you can put them everywhere, they become pervasive - we can put them in walls, in furniture, embedding intelligence into the very structure of a house," he says. "The room can then become aware of - and respond to - its environment, turning off lights and power when you walk out of it."

These pervasive sensors will need to 'harvest' energy to obtain power, and Turney says that enough energy exists in such things as vibrations in the walls and pressure differentials in water pipes to make these ubiquitous sensors reality.

"Miniature devices will be made by totally different methods, printed like newsprint by the kilometre, then attaching them like the paper on plaster board, installed when you're building a house," he says.

"The ink used to print the device would contain nano-particles that will form transistors and temperature sensors and so on, small enough to pass through an inkjet head."

While energy harvesting will never generate enough energy to power a household or a vehicle, Turney says that it is set to become a key technology in energy conservation because of its ability to power sensors that will control and optimise the usage of energy and water.

He believes that using devices and sensors that rely on energy harvesting also extracts the optimal use from all the energy that is generated in an area.

"When you use energy, you degrade it," Turney explains. "For example, as it reduces from high-energy heat to low-energy heat, it gets harder to harvest the temperature difference."

The key to much of the research into thermodynamic energy - which relies on temperature differences - lies in materials science, he says. "We need material that is a good electrical conductor but also a good thermal insulator, and they don't go together."

Turney says that there is ongoing development into nano-structured materials that create internal particle barriers to give better thermoelectric properties. He expects to see commercially successful outcomes in the next decade.

"We need to tackle the impending energy crisis from both ends; we need to generate energy more effectively, and then we must manage it more effectively. Pervasive sensors that run on scavenged energy will allow us to manage the whole cycle far more effectively."

HARVESTING THE ENERGY

The key to the success of many of these plans lies in our ability to harvest the tiny amounts of energy that will power these sensors.

Recently, energy harvesting has become a hot topic internationally with, at time of writing, conference organisers IDTechEx expecting hundreds of delegates at an upcoming conference in Cambridge in the UK, with further events planned in the US and Tokyo during 2009.

"The term energy harvesting usually applies to making small things self-sufficient in their power needs - such as a laptop or mobile phone or a small light or a sensor, and either avoids batteries or uses rechargeable batteries that last for decades," says Dr Peter Harrop, who heads electronics research consultancy IDTechEx Ltd.

Harrop says that a report on energy harvesting that his company produced this year has already sold better than any of the dozens of research publications into other technologies they have published previously.

"People are very excited about it because it's an idea whose time has come. It's been around for a long time in different forms but is now much more feasible and very desperately needed for a lot of new electronics."

He's not surprised that energy harvesting continues to grow rapidly despite the global financial crisis. "It's recession proof. Suppliers realise this is a business that takes you into the future," he says.

Most research and development, and most of the investment in energy worldwide, focuses on what Harrop calls 'the heavy end' - generating energy for the grid or in volumes that will drive machinery and power households.

"Energy harvesting is like the dynamo on your bicycle, the solar cell on your calculator or on satellites, solar cells or wind turbines on powered road signs, solar-powered or body-heat powered wrist watches and so on," he explains.

At the moment, most small devices are powered by tiny one-use 'button' cell batteries. Around 30 billion button batteries are produced each year - and theoretically, a large proportion of them could be replaced by a form of energy harvesting.

However, at this stage, few commercial incentives exist to replace these tiny batteries. They are very cheap, the smallest costing around one US cent to produce, giving them huge price elasticity.

And the market advantage of products that need to replace batteries, rather than recharge them, is that they have created a constant recurrent consumption need.

By comparison, energy harvesting components are usually more expensive to produce - Harrop estimates around ten US cents for the smallest solar-cell generator - and while many need batteries, they may only need one rechargeable battery over the lifetime of the device.

The convenience and efficiency of a device that does not need its battery changed is more attractive to consumers - but is that enough of a market incentive?

ENERGY HARVESTING FOR VEHICLES

For more than 20 years Australia has hosted the World Solar Challenge, where cars travel over 3000 kilometres powered only by sunlight. But while solar cars and hybrid cars are transforming the vehicle engine, Harrop says that energy harvesting is set to transform the vehicle's electrical support systems.

"Car manufacturers are now looking at thermoelectrics, harvesting electricity from heat differentials that exist thanks to the heat in exhaust pipes and engines," he says.

He says some car makers are installing solar cells on the vehicle roof (and even transparent solar cells, across windows) to generate power for instruments and car accessories.

Some vehicles contain instruments that include the means to harvest enough energy from heat, sunlight or vibration for all their power needs.

Harrop cites the Italian manufacturer, Fiat, which is developing a car where most wiring is eliminated, with indicators and headlights powered by solar cells and controlled through radio signals.

Rather than rely on one power source for all our needs, Harrop sees a future where a combination of energy gathered from many different sources will supply the power needs for small devices.

TYPES OF ENERGY HARVESTING

Popular sources of harvested energy include electrodynamics, which gathers energy from vibration or motion - the bicycle dynamo is a classic example.

One groundbreaking application is an electrodynamic motor that uses the vibration of the beating heart to power a pacemaker. "This is a much better option than the previous technology, where they have to cut you open to change the battery," Harrop says.

Even the wind-up handle investigated as a potential power source for the One Laptop One Child project uses electrodynamic energy, Harrop adds.

Solar power - or photovoltaics - has been running calculators and watches for decades and now all sorts of devices, from mobile phones to laptops, are using solar cells for their power or to boost battery power,

One of the less glamorous energy sources is piezoelectrics, familiar to gas barbecue users as the spark-generating push-button that lights the gas as it hisses from the jets under the hotplate. Piezoelectricity works when certain materials (often crystals or ceramics) generate an electric potential when mechanical friction is applied to them.

Harrop says that in Europe, hundreds of thousands of moveable piezo light switches have been sold. Normal pressure on the switch generates enough of an electrical pulse to send a radio signal to the light, switching it on or off. The installation of these switches is simple and much cheaper than arranging hard wiring between switch and light.

Harrop says that piezoelectrics is currently attracting a lot of research interest - and a lot of funding - because it has significant applications in nanotechnology.

And finally, Harrop cites thermoelectrics, which uses the heat differential between two materials to generate energy. He believes this has strong application in aircraft - where big temperature differences exist - and also in biotechnology.

"Within your body, there are quite big temperature differences and there are electronic devices in the pipeline that require miniscule amounts of energy to run," he says. "Tiny sensors within the body which report on changes can be incredibly useful for managing conditions like, for example, diabetes."

THE PROBLEM OF STORAGE

However, there's a fly in the energy-harvesting ointment. Many energy-harvesting technologies are not constant - solar cells, for example, only generate power when the sun shines on the photovoltaic collector cells.

Harvested energy has traditionally relied on bulky rechargeable batteries with a limited lifespan - until recently, most would not last more than ten years.

More recent advances in battery technology have produced batteries based on lithium that last up to twenty years, although these batteries do have safety issues.

Battery technology has improved, for now, however much research in energy harvesting is investigating capacitators, which absorb energy fast and transmit it more slowly, making the harvested energy last longer.

Harvested energy is now producing low-tech, low-cost solutions to introduce material comforts to the developing world that the West takes for granted, for example, clockwork lanterns which store energy in a spring and release it as constant torque to a generator as needed.

THE SENSOR KING

James Eades has spent his working life as an innovator and entrepreneur in high tech companies and after selling his latest company, took early retirement in Victoria.

But then, after a series of devastating bushfires in Canberra in 2003, Eades set up a new company, TelepathX, to develop and distribute tiny RFID (radio frequency identification) sensors forming wide area networks for environmental monitoring.

The sensors contain a switch that responds to conductive or convective heat within a certain range. There are twelve different switch points covering a range from around 60 degrees to circa 120 degrees Celsius.

When a switch is triggered, the sensors transmit a radio signal to a central access point, which then broadcasts the information into a control room where a database collates the information from the network, identifies the GPS access points and passes the key data to an emergency response team.

The sensors are used to identify a range of electrical faults, including heat build-up from arcing, cables degrading, current leakage, electrical shorts, lightning strikes, fires and radiant heat. Different sensors could potentially detect bushfires, power outages, auto accidents, floods and mudslides.

"These sensors are detecting faults and incidents before they become a big problem and they have the potential to save millions," Eades says. "The technology is taking off like crazy; we've got two major pilots planned this year and one of them will be the world's largest sensor network, right here in Australia."

The Victorian government is proceeding with a scheme that will use a sensor network to monitor about 100,000 kilometres of rural roads, including the energy infrastructure along the roadside.

"We will be able to tell the government exactly when and where a bushfire has been ignited or we can tell the energy people they have a fault in a certain place - and may possibly have started a bushfire too."

Eades estimates that the project will involve between five and ten million sensors, accessing existing cell phone networks.

He now plans to incorporate materials that will harvest energy through piezoelectricity, or ceramic vibration, thus lowering the cost of his sensors and extending their life to at least 30 years. At the moment, the sensors are powered by a little coin cell battery and are reactive in nature, lasting around ten years.

"It doesn't take much energy to power one of these little sensors, so generating a couple of volts of AC though vibration will be pretty easy to do," he says.

"Micro-vibration is the best thing to harvest when you are monitoring energy assets, because the AC, the alternating current, produces enough 'hum' to actually power sensors," he says.

At the end of their lives, the millions of tiny sensors in existing wide area sensor networks will still hold toxic traces in their miniscule dead batteries, another incentive for Eades to switch to energy harvesting rather than battery power, he says.

But while piezoelectric energy will be ideal for sensors that are placed near electric current, Eades says that for other sensor applications, harvesting the energy generated when there is a difference in the temperature of materials will be better.

"We're working with Pacific Northwest National Laboratories up in Washington State, which has developed some energy harvesting technology that uses heat differential," he says.

Although Eades has made wide-area sensing commercially viable, he says that technology costs are still a barrier to pervasive networks.

"More efficient energy harvesting is critical to our long term strategy and this is why we want to start developing and manufacturing the technology so we can get the cost of goods down," he says.

"We may already be the biggest consumer of these devices," he says, adding that because there is little competition in the market, costs are much higher than they need to be.

"As we increase our demand, the economies of scale will drive down the price for us. We know we can do it, we've got the technology and the brainpower here in Australia to do it, we just need to allocate the funds and find the right research partners to help us do that."

Although Australia is home to the solar challenge and its climate theoretically ideal for harvesting solar energy, Harrop says that he hasn't had any Australian academic or business interest in energy harvesting conferences or publications, though many other OECD nations are represented.

Terry Turney says that energy harvesting is a critical part of our energy future, and commercial applications, such as those that James Eades is involved in, will drive research in the area.

"This is actually going to change energy flow. Like you have a biological ecosystem, you have an urban ecosystem and we are now exploring how you best manage the flow of energy and indeed materials, through this urban ecosystem," he says.

"Nature powers its ecosystem with the power of the sun and doesn't produce any waste whatsoever, everything gets reused and recycled. But everything we bring into the industrial ecosystem leaves as waste."

Turney believes Australia has an opportunity to become a global player in energy harvesting, changing the way that industry and society operate.

Prodex 2010 Masterclass Series
Prodex 2010 Masterclass Series
SUPPORTERS